Combustible Dust Testing

Laboratory testing to quantify dust explosion & reactivity hazards

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Laboratory testing to quantify explosion hazards for vapor and gas mixtures

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DIERS Methodology

Design emergency pressure relief systems to mitigate the consequences of unwanted chemical reactivity and account for two-phase flow using the right tools and methods

Deflagrations (Dust/Vapor/Gas)

Properly size pressure relief vents to protect your processes from dust, vapor, and gas explosions

Effluent Handling

Pressure relief sizing is just the first step and it is critical to safety handle the effluent discharge from an overpressure event

Thermal Stability

Safe storage or processing requires an understanding of the possible hazards associated with sensitivity to variations in temperature

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Classification of hazardous materials subject to shipping and storage regulations

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Develop critical safety data for inclusion in SDS documents

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Model transport of airborne virus aerosols to guide safe operations and ventilation upgrades

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Model transport of contamination for source term and leak path factor analysis

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transport of flammable or toxic gas during a process upset

OSS consulting, adiabatic & reaction calorimetry and consulting

Onsite safety studies can help identify explosibility and chemical reaction hazards so that appropriate testing, simulations, or calculations are identified to support safe scale up

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Testing to support safe design of batteries and electrical power backup facilities particularly to satisfy UL9540a ed.4

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Testing and consulting on the explosion risks associated with devices and processes which use or produce hydrogen

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Safety analysis for packaging, transport, and storage of spent nuclear fuel

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Safety analysis to underpin decommissioning process at facilities which have produced or used radioactive nuclear materials

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Low thermal inertial adiabatic calorimeters specially designed to provide directly scalable data that are critical to safe process design

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Products and equipment for the process safety or process development laboratory

FERST

Software for emergency relief system design to ensure safe processing of reactive chemicals, including consideration of two-phase flow and runaway chemical reactions

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Recent Posts

Combustible Dust Hazard Assessment (DHA) or Dust Hazards Analysis

Posted by The Fauske Team on 04.04.17

You've been dabbling in dust. You've googled it. You know there's NFPA 652, 654 and some other regulations about it out there... but still, you aren't sure what to do next.  Do you need a test? Does your boss need convincing? What makes up a Combustible Dust Hazard Assessment/Analysis (DHA) anyway?

Combustible Dust Hazards are a concern for every industry and plant - in particular, pharmaceutical, food/agriculture, Dust in Industryplastics/polymers, metal, wood, cosmetic, and manufacturing. Simple Go/No-Go tests are inexpensive and can help save a lot of time and heartache in terms of purchasing the right equipment, making sure your equipment is performing as it should and most importantly, protecting your employees as well as your facility. You can meet code and stay ahead of the game with a few simple steps to test potentially hazardous combustible dust.  

A Combustible Dust Hazard Analysis or Assessment (DHA) is a comprehensive look at your dust within the complete framework of your workplace and its operations and equipment. Look for a testing lab that offers a wide range of services related to Dust Hazards Analysis (DHA) including characterizing, preventing and mitigating combustible dust explosions and fire hazards.  These services include combustible dust testing, onsite assessments, OSHA and NFPA compliance assistance, audit preparation, training, ignition source evaluation and vent sizing calculations. Seek an ISO17025 accredited lab that has been in the testing and consulting business for many years. Reputations mean everything, so find those that operate at the highest level of integrity, ensuring that all of tests are performed to the standard on state-of-the-art, regularly approved apparatus by trained technicians.  

Why?

When developing mitigation strategies for potentially hazardous, explosive or combustible dusts, it is important to characterize the hazard risk of the material in question by determining its explosion severity and ignition sensitivity. Explosion severity data will determine if an explosion hazard exists and, if so, how energetic it may be while, ignition sensitivity data will assess the probability of risk based on how the material responds to heat, spark, impact and frictional forces. Good labs will provide NFPA, OSHA and NEP Combustible Dust Hazard Assessment (DHA) testing and services for determination of both explosion severity and ignition sensitivity per ASTM and European EN methods.

You may only need to start with a Go/No-Go to get some dialogue going - or, you may only need this if your materials are not proven a risk. In order to "screen" for the possibility of dust explosibility in your facility, labs can perform a Go/No-Go Screening Test.  Based on ASTM E1226, "Standard Test Method for Explosibility of Dust Clouds", this test is an abbreviated set explosion severity method with three dust concentrations to determine if the sample is explosible.  This test is generally performed with samples tested "as received" or sieved with a 40 mesh (420μm) screen and using one 5-kJ chemical igniter as the ignition source.  [>100 grams (~¼ lb) of sample less than 420μm required].

Sample SubmissionLearn How to Collect Potentially Hazardous Dust Samples for Testing

  • For each sample, we require an MSDS and completed Sample Test Options Form
  • Samples should be clearly marked in unbreakable sealed plastic jars or double bagged in freezer-style ziplock bags, and can be sent via UPS or similar means.  (We do offer a convenient dust-sampling kit for just $25 – it contains 4 sample bottles, permanent marker, and labels; packaged in a re-usable shipping box.)
  • Please address your package as follows:  Attn:  Dust Testing Lab – Quote #D17-0391; Fauske & Associates, 16W070 83rd Street  Burr Ridge, IL  60527
  • Please note that per ISO requirements, our final report will reflect the naming convention marked on the sample container unless other instructions are provided with the work order

Turnaround Time

  • For a single sample, our current turnaround time is approximately 10-20 business days from sample receipt, as long as sufficient material is received and all supporting documentation is in order.  

What Kinds of Tests are Performed? 

Explosion Severity Test - (KSt ,PMax and dP/dtMax)

  • ASTME 1226 – 2010 - Determines values necessary for designing protective measures, such as deflagration venting
  • EN14034 - Part 1:2004 - Determination of the Maximum Explosion Pressure (Pmax) of Dust Clouds – Part 2:2006 - Determination of the Maximum Rate of Explosion Pressure Rise (dP/dtMax ) of Dust Clouds

Minimum Ignition Energy - (MIE)

  • ASTM E2019 - Standard Test Method for Minimum Ignition Energy of a Dust Cloud in Air
  • EN13821:2002 - Potentially Explosive Atmospheres - Explosive Prevention and Protection - Determination of Minimum Ignition Energy of Dust/Air Mixtures

Minimum Explosible Concentration - (MEC)

  • ASTM E1515 - Identifies the Minimum Hazardous Concentration of a Dust Cloud that will Sustain Combustion
  • EN14034-3:2006 - Determination of Explosion Characteristics of Dust Clouds - Part 3: Determination of the Lower Explosion Limit (LEL) of Dust Clouds

Minimum Autoignition Temperature of a Dust Cloud - (MIT)

  • ASTM E1491 - Determines Safe Operating Temperatures at Which a Dust Cloud Will Not Autoignite
  • EN50281-2-1:1999 - Electrical Apparatus for Use in the Presence of Combustible Dust - Part 2-1: Test Methods - Methods for Determining the Minimum Ignition Temperatures of Dust

Hot Surface Ignition Temperature of Dust Layers - (LIT)

  • ASTM E2021 - Identifies Dangerous Operating Temperatures at Which a Dust Layer Will Self-Heat
  • EN50281-2:1999 - Electrical Apparatus for Use in the Presence of Combustible Dust - Part 2-1: Test Methods - Methods for Determining the Minimum Ignition Temperatures of Dust

Limiting Oxygen Concentration - (LOC)

  • Defines Safe Nitrogen Inerting Levels to Prevent Dust Cloud Explosion
  • EN14034-4:2004 - Determination of Explosion Characteristics of Dust Clouds - Part 4: Determination of the Limiting Oxygen Concentration LOC of Dust Clouds

But, What's An On-Site Dust Hazards Assessment / Analysis (DHA)? 

Combustible dust experts can visit your facility to evaluate your receiving, storage, use, processing and disposal of all “powder” materials.  They will evaluate existing dust management programs, handling practices, equipment, fire/explosion suppression systems, warning devices and onsite extinguishing capabilities.  Possibilities for fugitive dust control will also be identified where appropriate.  A comprehensive lab can provide the following services: 

  • Incident investigation for dust explosions and fires
  • Evaluate compliance with relevant national, local and industry standards
  • Electrostatic hazards – e.g. grounding and bonding issues
  • Recommendations for explosion hazard risk reduction
  • Identify dust sampling points and collect samples for dust explosibility testing

NFPA and OSHA NEP Combustible Dust Compliance

  • Preparation for an OSHA Combustible Dust NEP inspection, including appropriate responses to inspector’s questions
  • Perform a Process Hazard Analysis (PHA) for compliance with NFPA
  • Documentation review for NFPA and OSHA Combustible Dust NEP requirements
  • Testing services to meet all NFPA and OSHA Combustible Dust NEP requirements
  • Conduct employee training to comply with OSHA Combustible Dust NEP requirements

Additional Services

  • Vent size calculations for new or existing equipment (American and European standards)
  • Ignition source evaluation (NFPA 654 and 77)
  • Electrical area equipment classification (NFPA 499)
  • Integration of combustible dust hazard management into existing process safety programs for process safety management (PSM) facilities
  • Development of process safety programs to manage combustible dust hazards for non-PSM facilities

Questions? For more information or to discuss further, get in touch below!.

Contact Us

Topics: Combustible dust, dust hazard, go no go, NFPA 654, NFPA 652, process hazards, PHA, explosion severity, DHA, minimum ignition, minimum explosible, hot surface ignition, minimum autoignition, limiting oxygen concentration

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