Combustible Dust Testing

Laboratory testing to quantify dust explosion and reactivity hazards

Safety Data Sheets

Develop critical safety data for inclusion in SDS documents

Gas and Vapor

Laboratory testing to quantify explosion hazards for vapor and gas mixtures

UN-DOT
Classification of hazardous materials subject to shipping and storage regulations
Hydrogen
Testing and consulting on the explosion risks associated with devices and processes which use or produce hydrogen
Safety Data Sheets

Develop critical safety data for inclusion in SDS documents

Thermal Stability

Safe storage or processing requires an understanding of the possible hazards associated with sensitivity to variations in temperature

Adiabatic Calorimetry
Data demonstrate the consequences of process upsets, such as failed equipment or improper procedures, and guide mitigation strategies including Emergency Relief System (ERS) design
Reaction Calorimetry
Data yield heat and gas removal requirements to control the desired process chemistry
Battery Safety

Testing to support safe design of batteries and electrical power backup facilities particularly to satisfy UL9540a ed.4

Safety Data Sheets

Develop critical safety data for inclusion in SDS documents

Cable Testing
Evaluate electrical cables to demonstrate reliability and identify defects or degradation
Equipment Qualification (EQ)
Testing and analysis to ensure that critical equipment will operate under adverse environmental conditions
Water Hammer
Analysis and testing to identify and prevent unwanted hydraulic pressure transients in process piping
Acoustic Vibration
Identify and eliminate potential sources of unwanted vibration in piping and structural systems
Gas & Air Intrusion
Analysis and testing to identify and prevent intrusion of gas or air in piping systems
ISO/IEC 17025:2017

Fauske & Associates fulfills the requirements of ISO/IEC 17025:2017 in the field of Testing

ISO 9001:2015
Fauske & Associates fulfills the requirements of ISO 9001:2015
Dust Hazards Analysis
Evaluate your process to identify combustible dust hazards and perform dust explosion testing
On-Site Risk Management
On-site safety studies can help identify explosibility and chemical reaction hazards so that appropriate testing, simulations, or calculations are identified to support safe scale up
DIERS Methodology
Design emergency pressure relief systems to mitigate the consequences of unwanted chemical reactivity and account for two-phase flow using the right tools and methods
Deflagrations (Dust/Vapor/Gas)

Properly size pressure relief vents to protect your processes from dust, vapor, and gas explosions

Effluent Handling

Pressure relief sizing is just the first step and it is critical to safely handle the effluent discharge from an overpressure event

FATE™ & Facility Modeling

FATE (Facility Flow, Aerosol, Thermal, and Explosion) is a flexible, fast-running code developed and maintained by Fauske and Associates under an ASME NQA-1 compliant QA program.

Mechanical, Piping, and Electrical
Engineering and testing to support safe plant operations and develop solutions to problems in heat transfer, fluid, flow, and electric power systems
Hydrogen Safety
Testing and consulting on the explosion risks associated with devices and processes which use or produce hydrogen
Thermal Hydraulics
Testing and analysis to ensure that critical equipment will operate under adverse environmental conditions
Nuclear Safety
Our Nuclear Services Group is recognized for comprehensive evaluations to help commercial nuclear power plants operate efficiently and stay compliant
Radioactive Waste
Safety analysis to underpin decomissioning process at facilities which have produced or used radioactive nuclear materials
Adiabatic Safety Calorimeters (ARSST and VSP2)

Low thermal inertial adiabatic calorimeters specially designed to provide directly scalable data that are critical to safe process design

Other Lab Equipment and Parts for the DSC/ARC/ARSST/VSP2 Calorimeters

Products and equipment for the process safety or process development laboratory

FERST

Software for emergency relief system design to ensure safe processing of reactive chemicals, including consideration of two-phase flow and runaway chemical reactions

FATE

Facility modeling software mechanistically tracks transport of heat, gasses, vapors, and aerosols for safety analysis of multi-room facilities

Blog

Our highly experienced team keeps you up-to-date on the latest process safety developments.

Process Safety Newsletter

Stay informed with our quarterly Process Safety Newsletters sharing topical articles and practical advice.

Resources

With over 40 years of industry expertise, we have a wealth of process safety knowledge to share.

Thermal Hydraulics Consulting

Many plant processes involve fluid flow combined with heat transfer.  This can include phenomena such as phase change, condensation, two-phase fluid flow, critical flows, gas transport and more.  Key large scale examples include nuclear plant integrated system transient and accident response, evaluation of containment and compartment conditions following pipe break events, water hammer evaluation and severe accident analysis. Smaller scale examples include characterizing localized phenomena such as tank and sump vortex behavior, suction strainer performance, thermal mixing in piping and transient thermal response of cables to over-current conditions, to name a few.  FAI has a long history of thermal hydraulic testing and analysis. 

 

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Consulting Experience

Utilization of thermal hydraulics analyses help customers to solve problems in existing processes or to facilitate the design of new ones.  Fauske & Associates, LLC (FAI) engineers use a combination of experiments and analytical modeling to understand and characterize complex thermal hydraulic phenomena.  The ability to combine testing and analysis at FAI creates unique capabilities to address a wide range of issues with confidence.

FAI engineers have extensive experience addressing thermal hydraulic issues through testing and analysis.  Our engineers regularly apply tools such as MAAP (an EPRI owned and licensed computer software), RELAP5, HEATING7, and GOTHIC.   In addition, as the primary developer of the MAAP computer code, FAI maintains advanced computer code support methods and the ability to develop or modify codes to meet new challenges. 

Our experience in testing includes water hammer, vortex behavior, thermal mixing, flow field visualization, acoustics and environmental testing of equipment. Additionally, FAI founders, Dr. Hans Fauske and Dr. Robert Henry, are widely recognized for their contributions to the field, including the two-phase critical flow correlation extensively used in the nuclear industry. 

 

Thermal Hydraulic Resources


Dynamic Benchmarking of Tremolo - A Program for Pipeline Two-Phase Flow Transient Analysis
Evaluation of Maximum Allowable Temperature for the RHR Suction Piping System When Aligned to the ECCS
Best-Estimate Facility Source Term Analysis
Dynamic Benchmarking of Tremolo - A Program for Pipeline Two-Phase Flow Transient Analysis
Isolation Valve Closure Following A High Energy Line Break
MAAP4.0 Benchmarking with the TMI-2 Experience
Prediction of Control Valve Capacities Under Flash Flow Conditions