Combustible Dust Testing

Laboratory testing to quantify dust explosion and reactivity hazards

Safety Data Sheets

Develop critical safety data for inclusion in SDS documents

Gas and Vapor

Laboratory testing to quantify explosion hazards for vapor and gas mixtures

UN-DOT
Classification of hazardous materials subject to shipping and storage regulations
Hydrogen
Testing and consulting on the explosion risks associated with devices and processes which use or produce hydrogen
Safety Data Sheets

Develop critical safety data for inclusion in SDS documents

Thermal Stability

Safe storage or processing requires an understanding of the possible hazards associated with sensitivity to variations in temperature

Adiabatic Calorimetry
Data demonstrate the consequences of process upsets, such as failed equipment or improper procedures, and guide mitigation strategies including Emergency Relief System (ERS) design
Reaction Calorimetry
Data yield heat and gas removal requirements to control the desired process chemistry
Battery Safety

Testing to support safe design of batteries and electrical power backup facilities particularly to satisfy UL9540a ed.4

Safety Data Sheets

Develop critical safety data for inclusion in SDS documents

Cable Testing
Evaluate electrical cables to demonstrate reliability and identify defects or degradation
Equipment Qualification (EQ)
Testing and analysis to ensure that critical equipment will operate under adverse environmental conditions
Water Hammer
Analysis and testing to identify and prevent unwanted hydraulic pressure transients in process piping
Acoustic Vibration
Identify and eliminate potential sources of unwanted vibration in piping and structural systems
Gas & Air Intrusion
Analysis and testing to identify and prevent intrusion of gas or air in piping systems
ISO/IEC 17025:2017

Fauske & Associates fulfills the requirements of ISO/IEC 17025:2017 in the field of Testing

ISO 9001:2015
Fauske & Associates fulfills the requirements of ISO 9001:2015
Dust Hazards Analysis
Evaluate your process to identify combustible dust hazards and perform dust explosion testing
On-Site Risk Management
On-site safety studies can help identify explosibility and chemical reaction hazards so that appropriate testing, simulations, or calculations are identified to support safe scale up
DIERS Methodology
Design emergency pressure relief systems to mitigate the consequences of unwanted chemical reactivity and account for two-phase flow using the right tools and methods
Deflagrations (Dust/Vapor/Gas)

Properly size pressure relief vents to protect your processes from dust, vapor, and gas explosions

Effluent Handling

Pressure relief sizing is just the first step and it is critical to safely handle the effluent discharge from an overpressure event

FATE™ & Facility Modeling

FATE (Facility Flow, Aerosol, Thermal, and Explosion) is a flexible, fast-running code developed and maintained by Fauske and Associates under an ASME NQA-1 compliant QA program.

Mechanical, Piping, and Electrical
Engineering and testing to support safe plant operations and develop solutions to problems in heat transfer, fluid, flow, and electric power systems
Hydrogen Safety
Testing and consulting on the explosion risks associated with devices and processes which use or produce hydrogen
Thermal Hydraulics
Testing and analysis to ensure that critical equipment will operate under adverse environmental conditions
Nuclear Safety
Our Nuclear Services Group is recognized for comprehensive evaluations to help commercial nuclear power plants operate efficiently and stay compliant
Radioactive Waste
Safety analysis to underpin decomissioning process at facilities which have produced or used radioactive nuclear materials
Adiabatic Safety Calorimeters (ARSST and VSP2)

Low thermal inertial adiabatic calorimeters specially designed to provide directly scalable data that are critical to safe process design

Other Lab Equipment and Parts for the DSC/ARC/ARSST/VSP2 Calorimeters

Products and equipment for the process safety or process development laboratory

FERST

Software for emergency relief system design to ensure safe processing of reactive chemicals, including consideration of two-phase flow and runaway chemical reactions

FATE

Facility modeling software mechanistically tracks transport of heat, gasses, vapors, and aerosols for safety analysis of multi-room facilities

Blog

Our highly experienced team keeps you up-to-date on the latest process safety developments.

Process Safety Newsletter

Stay informed with our quarterly Process Safety Newsletters sharing topical articles and practical advice.

Resources

With over 40 years of industry expertise, we have a wealth of process safety knowledge to share.

Recent Posts

Thermal Hydraulics Testing and Analysis

Posted by Fauske & Associates on 01.15.19
industrial Gas accumulator during a two-phase flow experiment.

Gas accumulator during a
two-phase flow experiment.

It is important to know how to  analytically model a system and related phenomena and then validate the analytical model with experimental data.  Fauske & Associates, LLC (FAI) has a long history of thermal hydraulic testing and analysis and state-of-the-art laboratories that can be used for full-scale industrial testing services of power plant components and systems. 

Many plant processes involve fluid flow combined with heat transfer. This can include phenomena such as phase change, condensation, two-phase fluid flow, critical flows, gas transport and more. Key large scale examples include nuclear plant integrated system transient and accident response, evaluation of containment and compartment conditions following pipe break events, waterhammer evaluation and severe accident analysis. Smaller scale examples include characterizing localized phenomena such as tank and sump vortex behavior, suction strainer performance, thermal mixing in piping and transient thermal response of cables to over-current conditions, to name a few.

FAI engineers regularly utilize RELAP5 (a code developed by Idaho National Labs) for thermal hydraulic safety analysis, including pre-test prediction and post-test evaluation. Major experience includes extensive piping dynamic loads evaluations for AP1000® systems as well as system evaluations on operating nuclear plants in the U.S. and overseas.

industrial testing services suppressing vortex formation
FAI’s VEXTORTM suppresses vortex formation, thereby improving the operation of fluid tanks and reservoirs under a wide range of conditions. By preventing swirl flows air intrusion and degraded pump operations will be minimized and even prevented.

FAI Thermal Hydraulics testing and analysis labs and engineers provide:

  • Experimental Investigative Operational Support
  • Acoustic Analysis
  • Air Intrusion
  • Containment Sump Performance
  • Two-Phase Critical Flow
  • Waterhammer and Related Hydrodynamics
  • High-Pressure Subcooled Jet Depressurization and Jet Impingement
  • One-Phase Plume and Jet Mixing Analysis
  • Fluid System-Specific Transient Analysis
  • Vortex Behavior
  • Emergency Response
  • RELAP
Full scale industrial testing services of containment spray system conducted in one of FAI’s laboratories
Full scale testing of containment spray system conducted in one of FAI’s laboratories.

 

If you are interested in reading more about thermal hydraulics, check out our paper on waterhammer modeling in thermo-hydraulic systems below.

Waterhammer Modeling in Thermo-Hydraulic Systems

Topics: Thermal Stability, Water Hammer, Testing

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