In response to continued rapid growth in safety needs for the chemical and nuclear industries, Fauske & Associates, LLC (FAI) offers a complete range of On-Site Safety Services including Combustible Dust Hazard Analysis (DHA) Explosion and Fire Hazard Evaluation, Process Hazard Analysis (PHA), Hazard Identification Risk Analysis, Consequence Analysis, Safer Process Scale-up, Process Safety Management (PSM) Program Development, and Relief System Design Review.
Increasingly, savvy customers come to us to get a jump on construction projects. With our team’s preliminary review, we are able to make recommendations to meet required standards while anticipating facility safety needs. We also provide desktop reviews (in addition to walk downs) and assist in the development of safety management plans. We can develop Combustible Dust Management Programs or processes to help in personnel shifts/changes as well as comprehensive Process Safety Management (PSM) plans. Bring us any of your safeguard, risk reduction, risk mitigation and explosion protection requests. We will help your team get and stay on top of it.
FAI experts provide onsite Combustible Dust Hazard Assessments (DHAs), Process Hazard Analyses (PHAs), OSHA Combustible Dust NEP compliance support, training and other services related to characterizing, preventing and mitigating combustible dust explosion and fire hazards. An onsite assessment provides an experienced engineer to visit a facility, evaluate its compliance with relevant national, local and industry standards and provide recommendations for risk reduction. Additional services include deflagration vent sizing calculations, desktop reviews, equipment selection guidance, training of personnel on combustible dust hazards as well as
A PHA is a systematic evaluation of the hazards involved in the process. PHAs are required for initiation of a process and at least once every five years after that. It is important to address normal operating conditions as well as start-up, normal shut down and emergency shutdown procedures during the PHA. The PHA team should be multi-disciplinary, including operations, engineering and maintenance. To properly conduct a PHA, the process safety information (PSI) must be as complete as possible. FAI can provide PHA services including PHA auditing / review, revalidating PHAs and facilitating.
FAI has performed PHAs for compliance to OSHA PSM requirements as well as combustible dust related PHAs for compliance per national National Fire Protection Association (NFPA) guidelines: NFPA 654, NFPA 664 and NFPA 484.
FAI provides a full range of PHA services, using a variety of techniques including, hazard and operability (HAZOP) analysis, what-if, checklists, failure modes and effects analysis (FMEA) as well as quantitative risk assessments such as layer of protection analysis (LOPA).
FAI offers consulting services to identify hazards related to the handling or storage of flammable and combustible liquids and gases, combustible dust and reactive chemicals. Extensive testing experience allows our team to identify potentailly hazardous conditions that may not be readily discernable.
FAI experts can evaluate the effect of various process upset scenarios including fire and explosions, vessel overpressure scenarios, chemical reactivity concerns, vapor cloud dispersions and chemical releases. Computer models are used in conjunction with appropriate data to determine the effects. The benefit or risk reduction of safeguards or mitigation strategies can also be evaluated.
Provides life safety and fire protection consulting, engineering, and design services to architects, owners and developers, construction teams and facility operators. Helps clients to understand and achieve essential life safety goals like complying with codes, meeting egress requirements, choosing sustainable fire protection systems, analyzing hazards, and preparing for and responding to emergencies. Risk mitigation; help to lower design, construction, and operating budgets; and ensure enhanced safety for end users.
FAI offers services for safer scale-up of batch, semi-batch and continuous processes. Consultation is available for process development groups involved in the scale-up of chemical processes throughout the development cycle. Areas of expertise include the following topics.
FAI can review or develop process safety programs to support chemical manufacturing facilities or development programs. This can be performed for facilities including a kilo lab, pilot plant, medium scale and commercial scale plants. Services include:
Dr. Hans K. Fauske served as the principal investigator and leader of the Design Institute of Emergency Relief Systems (DIERS) research project team. The team of subject matter experts at FAI continues to participate in the DIERS users group and contribute to developments in relief system design technology. Years of testing experience provides FAI the unique capability to consult on this topic with proficiency.
Our team is happy to help train your staff in the understanding of technical issues, process safety programs or audits, regulations and more. We perform process safety audits as part of a comprehensive hazards analysis and can work with you to make sure your staff is supplied with skills training needs in many ways including:
Level I - Gap Analysis
Level II - training & consulting
Level III - Program Development and Implementation
Partial List of Services Offered:
• Reviews and upgrades of all your safety process systems and regulatory requirements
• VPP Consulting
• Audits, reviews, and upgrades of all your Operating, Safety, and Maintenance Procedures
• Training program evaluations for both completeness and effectiveness (from technical skills to professional development) and upgrades where
• Reviews and upgrades of your program elements such as Employee Participation and Process Safety Information for effectiveness and completeness
• Work process effectiveness evaluations and upgrades
• Overall organizational development (e.g., motivation, work processes)
• Stress reduction
• Evaluations of the effectiveness of communication
We design, custom develop and deliver any site specific training materials needed by your organization. Our Consultants, Engineers and Technical Specialists are available to deliver the classroom, lab or on-the-job training your staff needs. In addition, we will assist with the identification and procurement of commercially available training materials where available.