Hazards Analysis, Code Compliance & Procedure Development

Services to identify process safety hazards and facilitate compliance with established standards and codes.

Combustible Dust Testing

Laboratory testing to quantify dust explosion and reactivity hazards

Flammable Gas & Vapor Testing

Laboratory testing to quantify explosion hazards for vapor and gas mixtures

Chemical Reactivity Testing

Laboratory testing to quantify reactive chemical hazards, including the possibility of material incompatibility, instability, and runaway chemical reactions

DIERS Methodology

Design emergency pressure relief systems to mitigate the consequences of unwanted chemical reactivity and account for two-phase flow using the right tools and methods

Deflagrations (Dust/Vapor/Gas)

Properly size pressure relief vents to protect your processes from dust, vapor, and gas explosions

Effluent Handling

Pressure relief sizing is just the first step and it is critical to safety handle the effluent discharge from an overpressure event

Thermal Stability

Safe storage or processing requires an understanding of the possible hazards associated with sensitivity to variations in temperature


Classification of hazardous materials subject to shipping and storage regulations

Safety Data Sheets

Develop critical safety data for inclusion in SDS documents


Model transport of airborne virus aerosols to guide safe operations and ventilation upgrades


Model transport of contamination for source term and leak path factor analysis

Fire Analysis

Model transport of heat and smoke for fire analysis

Flammable or Toxic Gas

transport of flammable or toxic gas during a process upset

OSS consulting, adiabatic & reaction calorimetry and consulting

Onsite safety studies can help identify explosibility and chemical reaction hazards so that appropriate testing, simulations, or calculations are identified to support safe scale up

Mechanical, Piping, and Electrical

Engineering and testing to support safe plant operations and develop solutions to problems in heat transfer, fluid flow, electric power systems

Battery Safety

Testing to support safe design of batteries and electrical power backup facilities particularly to satisfy UL9540a ed.4

Hydrogen Safety

Testing and consulting on the explosion risks associated with devices and processes which use or produce hydrogen

Spent Fuel

Safety analysis for packaging, transport, and storage of spent nuclear fuel

Decommissioning, Decontamination and Remediation (DD&R)

Safety analysis to underpin decommissioning process at facilities which have produced or used radioactive nuclear materials

Laboratory Testing & Software Capabilities

Bespoke testing and modeling services to validate analysis of DD&R processes

Nuclear Overview

Our Nuclear Services Group is recognized for comprehensive evaluations to help commercial nuclear power plants operate efficiently and stay compliant.

Severe Accident Analysis and Risk Assessment

Expert analysis of possible risk and consequences from nuclear plant accidents

Thermal Hydraulics

Testing and analysis to ensure that critical equipment will operate under adverse environmental conditions

Environmental Qualification (EQ) and Equipment Survivability (ES)

Testing and analysis to ensure that critical equipment will operate under adverse environmental conditions

Laboratory Testing & Software Capabilities

Testing and modeling services to support resolution of emergent safety issues at a power plant

Adiabatic Safety Calorimeters (ARSST and VSP2)

Low thermal inertial adiabatic calorimeters specially designed to provide directly scalable data that are critical to safe process design

Other Lab Equipment and Parts for the DSC/ARC/ARSST/VSP2 Calorimeters

Products and equipment for the process safety or process development laboratory


Software for emergency relief system design to ensure safe processing of reactive chemicals, including consideration of two-phase flow and runaway chemical reactions


Facility modeling software mechanistically tracks transport of heat, gasses, vapors, and aerosols for safety analysis of multi-room facilities


Our highly experienced team keeps you up-to-date on the latest process safety developments.

Process Safety Newsletter

Stay informed with our quarterly Process Safety Newsletters sharing topical articles and practical advice.


With over 40 years of industry expertise, we have a wealth of process safety knowledge to share.

Recent Posts

3 Ways To Protect Your Electrical Cable Assets

Posted by The Fauske Team on 08.21.13

Cables Engineering and Testing Services at FauskeElectrical cables are the lifelines to anything electrical.  Cables and wires connect electrical components together and keep the world electrically charged.  Cable integrity is vital to the safe and efficient operation of any electrical system.  Despite their importance, cables typically receive little attention – they are considered passive, long-lived components that are very reliable. However, cable failures have caused plant shutdowns, safety concerns and loss of revenue.  So just because you have not had any problems with your electrical cables and their components, does not necessarily mean future problems are not on the horizon.

Performance and safety concerns demand proactive and preventative approaches to ensure cable integrity and reliability. A cable health and aging management program anticipates and addresses cable aging issues, helps reduce maintenance costs, avoids unscheduled shutdowns and repairs, incorporates industry best practices and addresses regulatory requirements.

So how do you protect your electrical cable assets?  You: (1) look, (2) diagnose, and (3) monitor.   Electrical cables are very much like your other assets, if you take care of them, they can have a very long lifetime.

For electrical cables, visual observation is a very effective technique for protecting your cable investment.  For example, if you notice an electrical cable has been positioned very close to a hot heat source, maybe for example a hot steam pipe or worse yet a hot steam pipe that has had its insulation removed, action needs to be taken.  You should either move the cable away from the heat source and/or reduce the heat load being generated by adding additional insulation.  This simple action can significantly extend the lifetime of your cable and could prevent something more catastrophic from occurring within your electrical system. 

A very effective process for performing visual observations is a walkdown.  A walkdown is a highly structured and planned independent visual assessment of your cable assets.  Typically during the walkdown campaign, notes are recorded, photographs taken, and as appropriate, infrared thermograhs are obtained to document the visual inspection process.   Infrared thermography provides a unique method for evaluating the temperature conditions around your electrical cable assets.  Infrared thermography will show you the ambient environmental temperature conditions in addition to temperature extremes such as those caused by missing insulation.

Every section of your electrical system examined during a walkdown is then addressed and then analyzed to improve the performance of your cable assets.   The engineers at Fauske & Associates, LLC have performed numerous cable asset walkdowns and have identified issues which subsequently extended the lifetime of the overall cabling system.

Next time, processes for diagnosing your cable assets.

Read part 2: https://www.fauske.com/blog/3-ways-to-protect-your-electrical-cable-assets-part-2

For more information regarding cable aging, health and testing, email info@fauske.com

Topics: nuclear cable, cable safety, electrical cable, cable integrity, cable health, cable aging, cable degradation, cable qualification, cable fault, cable evaluation, cable damage, cable failure mode, cable user, cable manufacturer, electrical cables, testing


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