Combustible Dust Testing

Laboratory testing to quantify dust explosion and reactivity hazards

Safety Data Sheets

Develop critical safety data for inclusion in SDS documents

Gas and Vapor

Laboratory testing to quantify explosion hazards for vapor and gas mixtures

UN-DOT
Classification of hazardous materials subject to shipping and storage regulations
Hydrogen
Testing and consulting on the explosion risks associated with devices and processes which use or produce hydrogen
Safety Data Sheets

Develop critical safety data for inclusion in SDS documents

Thermal Stability

Safe storage or processing requires an understanding of the possible hazards associated with sensitivity to variations in temperature

Adiabatic Calorimetry
Data demonstrate the consequences of process upsets, such as failed equipment or improper procedures, and guide mitigation strategies including Emergency Relief System (ERS) design
Reaction Calorimetry
Data yield heat and gas removal requirements to control the desired process chemistry
Battery Safety

Testing to support safe design of batteries and electrical power backup facilities particularly to satisfy UL9540a ed.4

Safety Data Sheets

Develop critical safety data for inclusion in SDS documents

Cable Testing
Evaluate electrical cables to demonstrate reliability and identify defects or degradation
Equipment Qualification (EQ)
Testing and analysis to ensure that critical equipment will operate under adverse environmental conditions
Water Hammer
Analysis and testing to identify and prevent unwanted hydraulic pressure transients in process piping
Acoustic Vibration
Identify and eliminate potential sources of unwanted vibration in piping and structural systems
Gas & Air Intrusion
Analysis and testing to identify and prevent intrusion of gas or air in piping systems
ISO/IEC 17025:2017

Fauske & Associates fulfills the requirements of ISO/IEC 17025:2017 in the field of Testing

ISO 9001:2015
Fauske & Associates fulfills the requirements of ISO 9001:2015
Dust Hazards Analysis
Evaluate your process to identify combustible dust hazards and perform dust explosion testing
On-Site Risk Management
On-site safety studies can help identify explosibility and chemical reaction hazards so that appropriate testing, simulations, or calculations are identified to support safe scale up
DIERS Methodology
Design emergency pressure relief systems to mitigate the consequences of unwanted chemical reactivity and account for two-phase flow using the right tools and methods
Deflagrations (Dust/Vapor/Gas)

Properly size pressure relief vents to protect your processes from dust, vapor, and gas explosions

Effluent Handling

Pressure relief sizing is just the first step and it is critical to safely handle the effluent discharge from an overpressure event

FATE™ & Facility Modeling

FATE (Facility Flow, Aerosol, Thermal, and Explosion) is a flexible, fast-running code developed and maintained by Fauske and Associates under an ASME NQA-1 compliant QA program.

Mechanical, Piping, and Electrical
Engineering and testing to support safe plant operations and develop solutions to problems in heat transfer, fluid, flow, and electric power systems
Hydrogen Safety
Testing and consulting on the explosion risks associated with devices and processes which use or produce hydrogen
Thermal Hydraulics
Testing and analysis to ensure that critical equipment will operate under adverse environmental conditions
Nuclear Safety
Our Nuclear Services Group is recognized for comprehensive evaluations to help commercial nuclear power plants operate efficiently and stay compliant
Radioactive Waste
Safety analysis to underpin decomissioning process at facilities which have produced or used radioactive nuclear materials
Adiabatic Safety Calorimeters (ARSST and VSP2)

Low thermal inertial adiabatic calorimeters specially designed to provide directly scalable data that are critical to safe process design

Other Lab Equipment and Parts for the DSC/ARC/ARSST/VSP2 Calorimeters

Products and equipment for the process safety or process development laboratory

FERST

Software for emergency relief system design to ensure safe processing of reactive chemicals, including consideration of two-phase flow and runaway chemical reactions

FATE

Facility modeling software mechanistically tracks transport of heat, gasses, vapors, and aerosols for safety analysis of multi-room facilities

Blog

Our highly experienced team keeps you up-to-date on the latest process safety developments.

Process Safety Newsletter

Stay informed with our quarterly Process Safety Newsletters sharing topical articles and practical advice.

Resources

With over 40 years of industry expertise, we have a wealth of process safety knowledge to share.

Recent Posts

Fire and Explosion Modeling at Nuclear and Chemical Plants – FATE

Posted by Fauske & Associates on 08.16.18

By Sara Peters, Fauske & Associates, LLC

Having a plan to prevent flammability and explosion hazards in any facility is critical, especially one where there is a risk of toxic material release. Many different variables can affect the progression of these types of events. 

It occurred to Fauske & Associates, LLC (FAI) Director of Waste Technology, Jim Burelbach while reading the recent article Fire at Hanford Lab Sends 2 Workers to Hospital that it is not realistic to think that a facility can plan for every possible hazard or risk scenario.  That said, a tool that can model building accident response and aid in the development of safer planning can certainly prove invaluable to the process. 

One such tool is FATETM (Facility Flow, Aerosol, Thermal, and Explosion Model) software. “FATE software is designed to model general facility volumes (i.e., vaults, hot cells, glove boxes, trenches, lab facilities) as well as radioisotope or any aerosol/contaminant transport. It has been used for design, off-normal, and accident analyses including source term and leak path factor prediction for both nuclear and chemical accidents. Its flexibility to modify the building configuration according to size and regulatory concerns makes it a particularly versatile application for addressing multiple issues that arise in chemical and nuclear facilities,” states Dr. Burelbach.

Developed and maintained under a NQA-1 compliant QA program, FATE is the successor to computer codes used extensively for design and safety analyses for U.S. Department of Energy projects at the Hanford site and elsewhere. It has been used for design, off-normal, and accident analyses including source term and leak path factor prediction for both types of facilities. 

As an example, the below graphic illustrates how a nuclear waste storage facility was modeled with FATE at the Hanford site.

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Fortunately, in this incident it appears that thanks to the quick response of a laboratory employee, no radioactive material was involved and the incident was resolved quickly.  The fact remains, however, that the hazard exists.  You don’t have to choose FATE for your building accident response analyses, but you should consider applying data from some sort of modeling tool when you develop a process safety strategy.

Your facility may have an innovative idea or need to address similar issues for which FATE can be tailored to suit. If you'd like to learn more about FATE, check out FAI's work on the Development of the Source Term Analysis Tool SAS4A-FATE for Lead-and Sodium-Cooled Fast Reactors by clicking below. 

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Topics: FATE, Reactive Chemicals, Testing

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