Hazards Analysis, Code Compliance & Procedure Development

Services to identify process safety hazards and facilitate compliance with established standards and codes.

Combustible Dust Testing

Laboratory testing to quantify dust explosion and reactivity hazards

Flammable Gas & Vapor Testing

Laboratory testing to quantify explosion hazards for vapor and gas mixtures

Chemical Reactivity Testing

Laboratory testing to quantify reactive chemical hazards, including the possibility of material incompatibility, instability, and runaway chemical reactions

DIERS Methodology

Design emergency pressure relief systems to mitigate the consequences of unwanted chemical reactivity and account for two-phase flow using the right tools and methods

Deflagrations (Dust/Vapor/Gas)

Properly size pressure relief vents to protect your processes from dust, vapor, and gas explosions

Effluent Handling

Pressure relief sizing is just the first step and it is critical to safety handle the effluent discharge from an overpressure event

Thermal Stability

Safe storage or processing requires an understanding of the possible hazards associated with sensitivity to variations in temperature


Classification of hazardous materials subject to shipping and storage regulations

Safety Data Sheets

Develop critical safety data for inclusion in SDS documents


Model transport of airborne virus aerosols to guide safe operations and ventilation upgrades


Model transport of contamination for source term and leak path factor analysis

Fire Analysis

Model transport of heat and smoke for fire analysis

Flammable or Toxic Gas

transport of flammable or toxic gas during a process upset

OSS consulting, adiabatic & reaction calorimetry and consulting

Onsite safety studies can help identify explosibility and chemical reaction hazards so that appropriate testing, simulations, or calculations are identified to support safe scale up

Mechanical, Piping, and Electrical

Engineering and testing to support safe plant operations and develop solutions to problems in heat transfer, fluid flow, electric power systems

Battery Safety

Testing to support safe design of batteries and electrical power backup facilities particularly to satisfy UL9540a ed.4

Hydrogen Safety

Testing and consulting on the explosion risks associated with devices and processes which use or produce hydrogen

Spent Fuel

Safety analysis for packaging, transport, and storage of spent nuclear fuel

Decommissioning, Decontamination and Remediation (DD&R)

Safety analysis to underpin decommissioning process at facilities which have produced or used radioactive nuclear materials

Laboratory Testing & Software Capabilities

Bespoke testing and modeling services to validate analysis of DD&R processes

Nuclear Overview

Our Nuclear Services Group is recognized for comprehensive evaluations to help commercial nuclear power plants operate efficiently and stay compliant.

Severe Accident Analysis and Risk Assessment

Expert analysis of possible risk and consequences from nuclear plant accidents

Thermal Hydraulics

Testing and analysis to ensure that critical equipment will operate under adverse environmental conditions

Environmental Qualification (EQ) and Equipment Survivability (ES)

Testing and analysis to ensure that critical equipment will operate under adverse environmental conditions

Laboratory Testing & Software Capabilities

Testing and modeling services to support resolution of emergent safety issues at a power plant

Adiabatic Safety Calorimeters (ARSST and VSP2)

Low thermal inertial adiabatic calorimeters specially designed to provide directly scalable data that are critical to safe process design

Other Lab Equipment and Parts for the DSC/ARC/ARSST/VSP2 Calorimeters

Products and equipment for the process safety or process development laboratory


Software for emergency relief system design to ensure safe processing of reactive chemicals, including consideration of two-phase flow and runaway chemical reactions


Facility modeling software mechanistically tracks transport of heat, gasses, vapors, and aerosols for safety analysis of multi-room facilities


Our highly experienced team keeps you up-to-date on the latest process safety developments.

Process Safety Newsletter

Stay informed with our quarterly Process Safety Newsletters sharing topical articles and practical advice.


With over 40 years of industry expertise, we have a wealth of process safety knowledge to share.

Recent Posts

Compliance, Proactivity and Leadership in Plant Safety

Posted by The Fauske Team on 04.17.18

Recently, I came across an interesting article and model offered in "Solving the Right Problems: A Simple Model to Take Your Organization Beyond Compliance" featured in The Synergist. Author Matt Adams provides an excellent "EHSQ Maturity Curve" visual model where organizations or operations proceed along an upward trajectory from Compliance, to Proactivity to Leadership. 

Problem SolvingEnvironmental, health and safety, and quality (EHSQ) professionals and other plant safety and facility operations professionals can benefit from a guideline to organize, prioritize and focus on the tasks needed to take them beyond compliance into a "way of life" or cultural and procedural norm.

Adams points out that when it comes to determining whether to solve a problem now or later, it can be made more easily when a process is in place. In the first Compliance Stage, an understanding of governing organizations is defined - from OSHA and EPA, to local Authorities Having Jurisdiction (AHJs) as well as any and all tracking methodologies. Identifying any blind spots or roadblocks to compliance is key whether personnel, procedural or resource driven. Also, consider different tactics in varying locations to achieve goals - not everything can be done in the same order across facilities. Metrics including lagging indicators provide important information.

Finally, Adams aptly states, "the culture formed in the Compliance stage is the foundation of the rest of your EHSQ program. If your organization has individual sites or groups that haven't accepted the importance of compliance, focus all resources on mitigation of those risks before spending time and money trailblazing at other facilities or within other departments."

The Proactivity Stage is the second and focuses on systems to maintain compliance. With this firmly under control, the organization in this stage can focus on staying ahead of potential hazards, keeping management buy-in sharp and fully engaging employees. This may include incentive programs to keep efforts active.

The final stage is Leadership. Benchmarking is an art form from organization to organization, site to site. Staying current but consistent can be tricky but finding that cutting edge or tech savvy metric to suit will go a long way. As Adams says, "in the Leadership stage, operations are pushing the boundaries of accepted practices and innovating within their EHSQ programs."

Continuous change will always be part of an organization and effect it's facility's safety. By considering this model, the living breathing organism that is a work place stays well fed, groomed, safe and agile.

Process Hazards Assesments (PHAs), Dust Hazard Assessments (DHAs) and overall Process Safety Management (PSM) plans can be helpful tools in all of these three stages. Just some of the available tools in an arsenal for your organization's plant safety or facility safety needs. If you have any questions or would like to discuss, please contact us at info@fauske.com, 630-323-8750. www.fauske.com

 FAI Process Safety Newsletter

Topics: dust hazard, process safety, plant safety, facility safety, process hazard, nuclear, chemical handling


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