Combustible Dust Testing

Laboratory testing to quantify dust explosion and reactivity hazards

Safety Data Sheets

Develop critical safety data for inclusion in SDS documents

Gas and Vapor

Laboratory testing to quantify explosion hazards for vapor and gas mixtures

Classification of hazardous materials subject to shipping and storage regulations
Testing and consulting on the explosion risks associated with devices and processes which use or produce hydrogen
Safety Data Sheets

Develop critical safety data for inclusion in SDS documents

Thermal Stability

Safe storage or processing requires an understanding of the possible hazards associated with sensitivity to variations in temperature

Adiabatic Calorimetry
Data demonstrate the consequences of process upsets, such as failed equipment or improper procedures, and guide mitigation strategies including Emergency Relief System (ERS) design
Reaction Calorimetry
Data yield heat and gas removal requirements to control the desired process chemistry
Battery Safety

Testing to support safe design of batteries and electrical power backup facilities particularly to satisfy UL9540a ed.4

Safety Data Sheets

Develop critical safety data for inclusion in SDS documents

Cable Testing
Evaluate electrical cables to demonstrate reliability and identify defects or degradation
Equipment Qualification (EQ)
Testing and analysis to ensure that critical equipment will operate under adverse environmental conditions
Water Hammer
Analysis and testing to identify and prevent unwanted hydraulic pressure transients in process piping
Acoustic Vibration
Identify and eliminate potential sources of unwanted vibration in piping and structural systems
Gas & Air Intrusion
Analysis and testing to identify and prevent intrusion of gas or air in piping systems
ISO/IEC 17025:2017

Fauske & Associates fulfills the requirements of ISO/IEC 17025:2017 in the field of Testing

ISO 9001:2015
Fauske & Associates fulfills the requirements of ISO 9001:2015
Dust Hazards Analysis
Evaluate your process to identify combustible dust hazards and perform dust explosion testing
On-Site Risk Management
On-site safety studies can help identify explosibility and chemical reaction hazards so that appropriate testing, simulations, or calculations are identified to support safe scale up
DIERS Methodology
Design emergency pressure relief systems to mitigate the consequences of unwanted chemical reactivity and account for two-phase flow using the right tools and methods
Deflagrations (Dust/Vapor/Gas)

Properly size pressure relief vents to protect your processes from dust, vapor, and gas explosions

Effluent Handling

Pressure relief sizing is just the first step and it is critical to safely handle the effluent discharge from an overpressure event

FATE™ & Facility Modeling

FATE (Facility Flow, Aerosol, Thermal, and Explosion) is a flexible, fast-running code developed and maintained by Fauske and Associates under an ASME NQA-1 compliant QA program.

Mechanical, Piping, and Electrical
Engineering and testing to support safe plant operations and develop solutions to problems in heat transfer, fluid, flow, and electric power systems
Hydrogen Safety
Testing and consulting on the explosion risks associated with devices and processes which use or produce hydrogen
Thermal Hydraulics
Testing and analysis to ensure that critical equipment will operate under adverse environmental conditions
Nuclear Safety
Our Nuclear Services Group is recognized for comprehensive evaluations to help commercial nuclear power plants operate efficiently and stay compliant
Radioactive Waste
Safety analysis to underpin decomissioning process at facilities which have produced or used radioactive nuclear materials
Adiabatic Safety Calorimeters (ARSST and VSP2)

Low thermal inertial adiabatic calorimeters specially designed to provide directly scalable data that are critical to safe process design

Other Lab Equipment and Parts for the DSC/ARC/ARSST/VSP2 Calorimeters

Products and equipment for the process safety or process development laboratory


Software for emergency relief system design to ensure safe processing of reactive chemicals, including consideration of two-phase flow and runaway chemical reactions


Facility modeling software mechanistically tracks transport of heat, gasses, vapors, and aerosols for safety analysis of multi-room facilities


Our highly experienced team keeps you up-to-date on the latest process safety developments.

Process Safety Newsletter

Stay informed with our quarterly Process Safety Newsletters sharing topical articles and practical advice.


With over 40 years of industry expertise, we have a wealth of process safety knowledge to share.

Recent Posts

Process Safety Lessons from House, M.D.

Posted by Fauske & Associates on 01.06.15

By Jeff Griffin, Fauske & Associates, LLC

FOX’s “House, M.D.” follows the weekly adventures of the curmudgeonly Dr. House, Nuclear A Team   3   Date Removed and Cropped a  brilliant  doctor who often rubs his colleagues and patients the wrong way. In a recently aired episode, Dr. House treats a legendary blues musician who has been given only weeks to live. The musician wants to pull the plug because he has a (supposedly) fatal disease that would keep him from ever playing music again. Dr. House intervenes (illegally) but ends up saving the musician’s life and restores his ability to play music. In the process, the musician and House have a discussion about what makes life worth living. It comes out that what makes both House and the musician great is their deep love for a particular craft. Their respective arts are what made them who they are – they both can’t live without doing what they love to do.  While this is a nice story - what does it have to do with process safety?

There are two lessons to be learned from Dr. House – the first is that most of us are not legendary doctors or blues musicians. That is to say – most of us are quite normal. For most of us, we get up and go to work – we give our best, and then we come home. But there are some people who simply live and breathe the work that they do. These are the true ‘experts’ in a given field. When things get hairy – we rely on these experts to come in and solve the problem. The “House, M.D.” episode illustrates the importance of these type of people, because it is people like this who are literally obsessed with their field that have the nuanced level of understanding necessary to know when someone is actually fatally sick or when there is still hope.

The second lesson is that sometimes a diagnosis can be wrong. The same is true in engineering. We often encounter chemical systems that have been tested and are quote-on-quote ‘safe’, when in reality, there are other serious issues present. For example - testing may be conducted on a sample per a standard method – but that method may not accurately represent process conditions. Conversely, we’ve reviewed work where a relief vent has been put in that is ridiculously oversized – leading to unnecessary costs for the consumer. The difference in both cases is having the right person to do the work.

Fauske & Associates, LLC will likely never become a syndicated TV show – our cast of ‘characters’ is far too normal to make for good TV. However, we are a firm of highly gifted, dedicated individuals who live and breathe process safety testing and engineering. We truly are experts in the fields of nuclear and chemical process safety. The next time you have an engineering issue – do you want to have just any firm doing your work, or do you want the guys that are obsessed with understanding and characterizing severe accidents? 

Let us know if we can help., 630-887-5278

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Topics: Process Safety, Process Hazards Analysis, Reactive Chemicals, Nuclear


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